Simple Neon Glow Bulb Tester

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Neon Bulb TestNeon glow bulb is a nostalgic decorate lamp everybody seems to love. A small version is used still mainly as neon indicator light, also called pilot light, in electric/electronic instruments and appliances as a neon glow bulb generally have a very long life, low current drain and is resistant to shock and vibration. Nowadays, neon glow lamp is experiencing a comeback as an architectural and artistic element, however, independent testing of a neon glow lamp is somewhat difficult because it obviously needs a high-voltage AC supply for the smooth run. Presented here is one battery-operated circuit of a simple and compact regular neon glow bulb (NE-2 style) tester wired around a couple of easy to get inexpensive electronics components.

Neon Glow Bulb Tester Circuit v0

As can seen in the circuit diagram, the design is centered on a NE555P (IC1) timer chip. The 555 timer is now ubiquitous, available on nearly any street corner for just a few coins. Next key component is the good old but quite popular 1300:8Ω small audio output transformer (TFR1) wired here in reverse mode (S:P) like a “tickle stick” inverter-type transformer. IC1 is configured here as a high-frequency pulse generator runs near 6KHz, and TFR1 is driven by its output through a small NPN transistor S8050/SS8050 (T1). RC components R1 (1K2) and C1 (100nF) sets IC1’s oscillator frequency. The entire circuit can be powered from one common 6F22 9V “transistor radio” battery by the push-to-on (momentary) test switch (S1). Note that there’s also one 1nF ceramic capacitor (C3) in series with the 2-pin neon glow bulb test socket.

Overall current consumption of the ‘loaded’ tester at 9V dc input is near 200mA. When Vcc is 9.0V, an ordinary DVM will register around 4.6V on the output pin (pin 3) of IC1 (~ 6KHz/60%). Random oscillograms captured while testing a small amber neon glow bulb is included here merely as a reference. You can see output across TFR1’s secondary (left) and output across the neon glow bulb (right) there.

Neon Glow Bulb Tester-Scope Capturex2

You can ofcourse power up the tester from a 5V dc supply (instead of the 9V), for instance by a mobile phone power bank or breadboard power supply. Refer following table to see the voltage and frequency drifts, as observed in my breadboard prototype.

DC INPUTIC1 Pin 3 VOLTAGEIC1 Pin 3 FREQUENCY
9.0V4.6V6KHz/60%
5.0V2.6V3.6KHz/75%

Note over again that the inverter transformer used here is a 1300: 8Ω (ac impedance) small audio output transformer wired in reverse i.e. its original primary is used as the secondary and vice versa. Usually such transformers has a primary coil dc resistance more than 80Ω and around 3Ω for the secondary coil (or so). The primary part is usually marked by a small blob on the top of the bobbin, however, you can use a digital multimeter to key out both the primary and secondary coils. Also take note, the inverter transformer will very quietly sing at 3-6 KHz, that’s normal, but do not touch the output leads of the inverter transformer (test socket). You have been warned!

And, to a couple of quick snaps from my workbench:

Neon Glow Bulb Tester-Breadboard Model Idle
9V Breadboard model-Idle
Neon Glow Bulb Tester-Breadboard Model_Run
9V Breadboard model-Active
Neon Glow Bulb Tester-Breadboard Model_Run 5V
5V Breadboard model-Active

3 Comments

  1. So I think your schematic is wrong?
    Maybe I put it together wrong, but it didn’t work for me.
    then I noticed that you had left the discharge pin floating, wouldn’t that stop the 555 from generating the square wave you need?

    I rebuilt the circuit by plugging values for the various components into a 555 calculator in order to arrive at the 6khz /~60ish% duty cycle and breadboard’d this new arrangement as a square wave generator driving the transistor and it did work then.

    still
    thanks for this tutorial
    (for those following along, Set up in astable mode: 1k ohm from v+ to pin 7, 1.5k ohm from Pin 7 to Pin 6, and 60 nF from Pin 6 to ground)

    1. T.K.Hareendransays:

      TonyTickles: Thanks for the contact!

      The schematic is 100% correct. As you can also see in the pictures of my breadboard setup, Pin 7 of the 555 IC is not used here!

      In this simplest 555 free-running oscillator circuit, Pin 3 of IC1 is directly wired to the timing capacitor C1 via a single resistor R1 as shown. Since the capacitor C1 charges and discharges through the same resistor R1, the duty cycle of this simplistic setup is very close to 50%. And, the output waveform frequency is equal to 0.722/R1C1.

      I’m glad to see your efforts to follow my little design idea. Good luck!

      .

      1. Thanks for the reply! I just tried this out in a simulator and the simulator liked it, so I must have done something wrong on the breadboard.
        I’m probably too slow for this stuff haha

        thanks for all the excellent content you’ve posted by the way!

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